ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office Houston Office 1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212 Middleton, WI
9Text-Based Console Configuration Basic unit configuration is performed via a text-based console interface, available locally over the RS232 port v
9917.4 Wrap-Up Once downloading is complete, close the RFU utility, move “CFG” switch #1 back to the “OFF” (left-hand) position to exit “firmware
10018. Notes
ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office Houston Office 1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212 Middleton, WI
10Versatile Mounting Options The unit can be panel-mounted with the included standoff kit, or snapped into existing 4” Augat SnapTrackTM (6TK serie
113. Installing the Gateway The gateway’s installation procedure will vary slightly depending on the chosen mounting method and the networks that
124. Using the dimensions provided in Figure 2, drill four 0.150” diameter holes at the specified locations on the panel. As a convenient pattern
13 Figure 3: DIN Rail Mounting Kit Installation 3.2 Installation for Non-Toshiba ASD Networks Note that in order to power the unit when not con
14rate is set to its maximum speed. Because the gateway will communicate to each drive only at the drive’s configured data rate, this will provide
15Refer to Toshiba’s documentation for any precautions or notices regarding this connection change. If the LCD panel is already connected via the
163.3.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs 1. Mount the unit via the desired method (refer to section 3.1). 2. CAUTION! Verify th
1710. Turn the power sources to all connected drives ON, and verify that the drives function properly. If the drives do not appear to power up, o
184. RS485 Port Electrical Interfaces In order to ensure appropriate network conditions (signal voltage levels, etc.) when using the gateway’s RS4
1Introduction Thank you for purchasing the ICC ETH-200 Ethernet Multiprotocol Network Gateway. The ETH-200 allows information to be transferred s
195. Environmental Specifications Item Specification Operating Environment Indoors, less than 1000m above sea level, do not expose to direct sunl
206. Maintenance and Inspection Preventive maintenance and inspection is required to maintain the gateway in its optimal condition, and to ensure
217. Storage and Warranty 7.1 Storage Observe the following points when the gateway is not used immediately after purchase or when it is not used
228. LED Indicators The gateway contains several different LED indicators, each of which conveys important information about the status of the uni
239. Configuration Switches There are two configuration DIP switches (marked “CFG”) located on the unit near the RS232 port. Switch #1...Fi
2412. Unit Configuration Concepts 12.1 Port and Protocol Configuration Each of the communication ports (or, in the case of the Ethernet port, the
25 The timeout time adjustment range depends on the port. For the RS485 and RS232 ports, the time is adjustable in 1s increments from 0 to 500s.
26assignment will autonomously update the point’s value independent of any other protocol traffic. The “source port” designation also determines w
27into the produced assembly data of an Ethernet/IP connection, causing the gateway to act as a Modbus TCP/IP –to- Ethernet/IP router, while simult
2813. Initial Ethernet Configuration The gateway typically requires configuration prior to communicating on an Ethernet network. This fundamental
2 ETH-200 Ethernet Multiprotocol Network Gateway User's Manual Part Number 10595-1.120-000 Printed in U.S.A. ©2007 Industrial Control Communi
29essentially allows only the computer that issued the ping command to communicate with the unit. From this computer, then, the user must also acc
3014. Console Access 14.1 RS232 The console is accessible via an RS232 interface for direct connection to a computer’s serial (COM) port. This i
3114.1.3 Application Configuration As previously mentioned, any PC communication software and PC serial port can be used. The software configurat
32 Figure 8: HyperTerminal Properties…Connect To…Configure Figure 9: HyperTerminal Properties…Settings
3314.2 Telnet The console is also accessible via a Telnet interface for remote administration over Ethernet once the unit is communicating on the
3414.3 Command Overview The console provides standard access and configuration methods for the various network parameters and configurations suppo
35 Figure 12: "Set" Command Overview and Implementation Show: Figure 13 shows an example of this command, which displays current confi
36Two different variations of the Xmodem protocol are supported (CRC and Checksum) for those serial communication packages that only support one or
37 Figure 15: HyperTerminal receive file dialog box When uploading a file, the procedure is similar to downloading. Enter “/u” instead of “/d” fo
3815. Embedded Web Server The gateway contains an embedded web server (also known as an HTTP server), which allows users to access the unit’s inte
3Usage Precautions • Please use the gateway only when the ambient temperature of the environment into which the unit is installed is within the f
39 Figure 17: Embedded Web Server Interface 15.1 Authentication For security, the ETH-200 requires valid user authentication when the web page i
40 Figure 18: Administrator Authentication Table 1: Initial factory-set authentication values Realm Username Password Realm Applies To USER us
4115.4 Set Date and Time Figure 21 shows the submission boxes in which new date and time information can be entered. Note that the hours are ente
42To change, enter your desired username and password (max 11 characters each), then click “Submit”. Contact ICC if you have forgotten your userna
4315.7.1 Toshiba ASD Common Serial Port Configuration The Toshiba ASD common serial connection ports are configured by selecting either “enabled”
4415.7.4 Ethernet/IP Port Configuration The Ethernet/IP port has the following configuration parameters: • Enable/Disable: Enables or disables th
45 Figure 25: Point Configuration Interface The list on the left displays the point number, name and current value for each available point. Clic
46• Source Port: This drop-down list determines the ETH-200 port that this point will obtain its value from and write values to. • Edit Protocol:
47o Read Function: Allows selection of the Modbus “read” function code that will be used to read from the designated register. The default settin
48 Figure 26: Port and Point Configuration Upload Submitting the port and point configuration may require up to 1 minute to complete, during which
4TABLE OF CONTENTS 1. The Network Gateway Series Concept...7 2. Feature Summary...
4915.12 Error Code Reference Figure 29 shows the error code reference table, located in the bottom portion of the point box. These error codes ma
5016. Protocol-Specific Information This section will discuss topics that are specific to each of the available network selections. 16.1 Modbus
51the read/write registers were arranged in an alternating or scattered fashion. • Because the transaction is handled locally within the gateway,
52 For clarity, let’s use Equation 1 and Equation 2 in a calculation example. Say, for instance, that we are going to read coil #34. Using Equati
53specification, registers have two different indices at which they can be referenced: their “known as” value (which starts at number 1) and their
5416.2 Ethernet/IP The gateway supports the Ethernet/IP protocol (release 1.0), administered by the Open DeviceNet Vendor Association (ODVA). •
55• Once instantiated, class 1 connections act independently of the encapsulation protocol sessions over which they were established. The client
5616.3 Toshiba Common Serial ASD Protocol • The gateway can act as a Toshiba ASD master via the dedicated common serial port connections. All To
57 Figure 30: RS485 Terminal Block (CN3) and Duplex Selection Jumpers • The Toshiba RS485 terminal block connections for G7/Q7/H7/W7 drives are s
58• The drive response timeout (in seconds) is assigned via the designated port’s “Timeout” selection. If “0” is chosen (an invalid timeout time)
513.1 ARP Method ... 28 13.2 Console Method ...
5916.5 Mitsubishi ASD Protocol • The gateway acts as a Mitsubishi protocol master via its RS-485 ports. Adjustable speed drives such as the FR-A
60 Connect as shown in Figure 34. Figure 33: EIA/TIA Wiring Standards RDA SDASignalGround (TB:3) B(TB:2) SDB RDBA(TB:1) Figure 34: PU Port Con
61 SignalGround (TB:3) B(TB:2) A (TB:1) Figure 35: 700-Series ASD Connections • Note that although the 700-series ASD also supports the Modbus
62on these parameters, please refer to the relevant Mitsubishi documentation. Table 4: Additional Mitsubishi Parameter Assignments Parameter Numbe
6316.6 Teco-Westinghouse ASDs The gateway can act as a Modbus RTU protocol master via its RS232 and RS-485 ports, which allows connection to Modbu
64• The MA7200 Modbus manual indicates that control data registers (0000H..000FH) are read/write, but reading always returns 0. • All drive param
65“known as” register value of 37, which can then be entered in the Modbus master “register” assignment of a point on the gateway.
6616.7 Toshiba 3-Series ASD Protocol • The gateway can act as an RS232 master for Toshiba 3-series ASDs (G3, H3, E3 etc.) Use of the ICC “Toshib
6716.7.1 Command Parameters Parameter Bit Function Bank Mask Adjustment Range Multiplier 0001 word Frequency command 0 FFFF 0.00 ∼ 400.00Hz Actu
6816.7.2 Monitor Parameters Parameter Bit Function Bank Mask Adjustment Range Multiplier 0005 word Output frequency monitor 0 FFFF 0.00 ~
616.6 Teco-Westinghouse ASDs ...63 16.6.1 MA7200...
69Parameter Bit Function Bank Mask Adjustment Range Multiplier 0012 high byte 2nd past trip 0 7F00 ⎯ low byte 1st past trip (oldest) 0
70Table 5: Input Terminal Status Monitor (parameter 000D) Bit Input Terminal 0 1 Single-Bit Read Mask bit 0 F terminal - CC open terminal - C
71Table 7: Inverter Status 1 (parameter 000F) Bit Inverter Status 0 1 Single-Bit Read Mask bit 0 running (accel/decel) ⎯ running 0001 bit 1 un
7216.7.3 Fundamental Parameters #1 Parameter Function / Title Bank Mask Adjustment Range Multiplier 0026 MAXIMUM OUTPUT FREQUENCY (*) 0 / 1 FF
7316.7.4 Fundamental Parameters #2 Parameter Function / Title Bank Mask Adjustment Range Multiplier 0034 BASE FREQUENCY #2 0 / 1 FFFF 09C4 ∼
7416.7.6 Terminal Selection Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0044 INPUT TERMINAL SELECTION 0 / 1
75Parameter Function / Title Bank Mask Adjustment Range Multiplier 0061 LOW SPEED SIGNAL OUTPUT FREQ 0 / 1 FFFF 0 ∼ Fmax 0.01 0062 ACC/DEC CO
76Table 9: Input Terminal Selections Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 10C8 R (reverse run) 28 04AF Bina
77Table 10: Output Terminal Selections (RCH, LOW, FL, OUT relay contacts) Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 0
7816.7.7 Special Control Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0069 START-UP FREQUENCY 0 / 1 FFFF 0000 ∼
71. The Network Gateway Series Concept The ETH-200 is a member of the ICC Network Gateway Series product family. Members of this family are desig
7916.7.8 Frequency Setting Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0081 FREQUENCY PRIORITY SELECTION #1 0 /
80Parameter Function / Title Bank Mask Adjustment Range Multiplier 0098 BINARY INPUT STD OR ADJUSTABLE 0 / 1 0001 0000: Standard (0) 0001: Ad
81Parameter Function / Title Bank Mask Adjustment Range Multiplier 0110 higher PRESET SPEED #8 OPERATING MODE 1 040C Same as PRESET SPEED #1 OPE
8216.7.9 Protection Function Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 011F DYNAMIC BRAKING SELECTION 0 / 1
83Parameter Function / Title Bank Mask Adjustment Range Multiplier 0133 STALL PROTECTION ENABLE 0 / 1 0040 0000: ON (0) 0040: OFF (1) ⎯ 0134
8416.7.10 Pattern Run Control Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0146 PATTERN RUN SELECTION 0 / 1 000
85Parameter Function / Title Bank Mask Adjustment Range Multiplier 016A PATTERN GROUP #4 SPEED #1 0001 ∼ 000F: Speeds 1 ∼ 15 016B PATTERN
86Parameter Function / Title Bank Mask Adjustment Range Multiplier 0185 < 4 SPEED #10 DRIVE TIME 1 FFFF 0000 ∼ 1F40 (0 ∼ 8000) 1 0186 SPEED
8716.7.11 Feedback Control Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0190 FEEDBACK CONTROL SELECTION 0 / 1 006
8816.7.12 Communication Setting Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0204 INVERTER ID NUMBER 1 00FF 0000
82. Feature Summary Ethernet Port IEEE 802.3 10/100BaseT Ethernet compliant. Shielded RJ45 connector accepts standard CAT5-type 8-conductor unshi
8916.7.13 AM/FM Terminal Adjustment Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0218 FM TERMINAL FUNCTION SELEC
9016.7.14 Utility Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 021C INDUSTRIAL APPLICATIONS (previous setting mo
91Parameter Function / Title Bank Mask Adjustment Range Multiplier 022D ACC/DEC TIME UNITS SELECTION 0 / 1 0004 0000: 0.1 sec. (0) 0004: 0.01
9216.7.15 Motor Rating Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0242 NUMBER OF MOTOR POLES 0 / 1 00FF 0001
9316.7.16 Inverter Fault Codes LCD Display Message Data (Hex) Explanation NO ERROR ××00 No error has been recorded since the last inverter reset
94LCD Display Message Data (Hex) Explanation OPTION PCB ERROR (PRESS CLEAR) ××1B Option PCB error OPTION ROM ERROR ××1C Option ROM error LOW CURREN
9517. Firmware Updates The gateway’s embedded firmware resides in flash memory that can be updated in the field. Firmware updates may be released
9617.3 Using the RFU Utility Support for downloading new application firmware to the gateway is provided by the free Rabbit Field Utility (RFU), w
97“Comm Port” settings, which depends on the COM port you are using. Click “OK” when complete. Figure 37: Communications Options Window Next, s
98 Once the RFU utility has been configured, the flash firmware files can be downloaded to the gateway by two different methods. The simplest way
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